Yuri's keyframe is functional!!!

Last weekend I'd finished the major rebuilding work for Yuri's bionic (half plastic, half organic) key frame.  Countless hours of filling, sanding, re-filling, more sanding went into its reconstruction. Then starting much too late a week ago Sunday, I put everything back together only to discover everything was out of level and it didn't work! Some of the keys played; yet others right next to those which played would not. Some sections played and others would not. After a moment of panic and despair, I realized this wasn't going to be a problem I could solve at 10:30 PM after having worked on the keyframe for almost two days. And, the logic of why one thing would work right next to something that didn't eluded my understanding that night.

By midnight I had the tools put away, Yuri's disabled action and keyframe back in the case and covered, and I hit the bed realizing any resolution was another week away. I e-mailed my instructors at the Randy Potter School, hoping they might be able to give me a clue regarding resource material; but -- even today -- haven't heard back. I'm beginning to wonder if something is wrong out in Bend, Oregon. Exams aren't getting returned in a timely manner anymore. Phone calls & e-mails are going unanswered. But that's the subject (hopefully not) of another post. So this past Saturday after work, I started refilling and resanding -- got everything back in level, attached the action, slid it back into the case and voila second time was the charm.

Yuri's key frame finally is functional. All the tolerances are correct. And the old boy sounded his first few twangs in several years!

But, oh my gosh! The termite ridden key frame is just the beginning. Fortunately, only one key #86 is damaged by termites and I'm pretty sure now with my key frame experience I can rebuild that. Every metal part has been corroded over his 102 years. There's absolutely no doubt that all the strings and tuning pins will have to be replaced -- that twang wasn't just a tuning issue! There are a few thunks and zings as well.

But one step at a time -- keys first. Yesterday I spent most of the day repolishing the front rail key pins and balance rail pins before putting in new felt and paper punchings in order balance the keys; which, by the way, are weighted perfectly. Unlike my bones, they still have a wonderful spring. I replaced some of the missing damper felts at the back of the keys and repaired the leather back checks. They're a little dry; but are in amazingly good shape considering their age. Tonight I started polishing the capstans you see in the picture. Each octave takes about two hours. So there are quite a few hours to go before anything gets put back together; but at least now I know it'll work.

Before anything else goes back into the case or the action gets re-attached to the keys, I need to make a decision about the key tops. I found a technican's note in pencil on key 88 dated 1948. "Stieff, Levy, Replaced keytops." Short, but to the point with a little history. And a little clue as to who may have owned Yuri some 60 years ago when the keys were refurbished. The person who deacqusitioned Yuri to my care said they piano had been in the same Key West family for 80 years; but didn't have any other information. I'm going to try cleaning them first. There's only a little yellowing so I'm hopeful that's at least one thing that I won't have to replace.

So for tonight, I'm seeing lots of labor ahead plus some other major decisions down the  road such as the pros and cons of keeping and/or replacing the action given the corrosion. So far, I've only found  three badly damaged wippens. They look as if they can be repaired. It's the question of long-term life vs. changing the touch of the instrument that made it uniquely a Stieff. I'm really going to have to do some historical research before I make that call.

Yet, despite that decision and a few others like it, with the bionic key frame both strong and functional, I know the old boy can probably have at least another hundred years of useful life. Somehow, that gives me enough comfort to get to bed early tonight and have a good night's sleep.